Agricultural Sector

Modern agro-industrial enterprises of Ukraine need efficient solutions for processing agricultural waste and byproducts. Every year, fields and farms accumulate significant amounts of organic raw materials, which often become a disposal problem and additional financial burden. However, these materials have enormous potential for transformation into highly marketable products — fuel pellets or high-quality animal feed.

"UKRBIO TRANS-SERVICE" offers comprehensive technological solutions for the agricultural sector that transform production waste into profitable business directions. Our equipment ensures a closed cycle of agricultural raw material processing with maximum efficiency and compliance with environmental standards, which is especially relevant in current market conditions.

Raw Material Processing Specifics in the Agricultural Sector

Ukrainian agricultural production annually generates significant volumes of byproducts that are suitable for reuse — through processing into pellets. Each type of raw material differs in characteristics that must be considered when setting up the production process.

Main types of raw materials in the agricultural sector for processing:

• Straw from grain harvesting — fields generate significant straw volumes every year. It's typically used as animal bedding or plowed back into soil, but processing into pellets significantly increases the material's value.

• Corn and sunflower crop residues — these make up a large portion of post-harvest biomass, are rich in nutrients, and have high energy value.

• Grain cleaning and processing waste — this includes chaff (the outer grain shell separated during cleaning), substandard grain, and other grain elevator byproducts that need disposal.

• Vegetable and fruit processing residues — These contain significant amounts of organic matter and respond well to pelletizing.

• Grass residues — Mowed grass, perennial plants, and legumes form the foundation for high-quality feed production.

The diversity of raw materials requires a flexible approach to processing technology. Equipment from "UKRBIO TRANS-SERVICE" is adapted to work with any agricultural material, ensuring optimal finished product parameters.

Advantages of Pelleted Products in the Agricultural Sector

Converting agricultural raw materials into pelleted products creates a number of significant economic and logistical advantages for producers. Pelletizing technology from "UKRBIO TRANS-SERVICE" solves key problems for agricultural enterprises and opens new commercial opportunities:

1. Volume reduction and density increase — straw and other plant residues are reduced in volume by 8-10 times after pelletizing, which significantly reduces storage and transportation costs.

2. Increased energy value — pellets from agricultural raw materials have high calorific value, making them competitive biofuel for industrial and household boilers.

3. Improved storage — pelleted products are not prone to spontaneous combustion, are easily measured, don't crumble during transportation, and maintain their properties for extended periods.

4. Increased market value — low-cost waste is transformed into highly marketable products with demand in both domestic and international markets.

5. Environmental responsibility — comprehensive processing of agricultural byproducts reduces environmental impact and meets modern sustainable development requirements.

Using pelletizing equipment provides agricultural enterprises with closed-cycle production, increased profitability, and reduced dependence on external energy sources.

Technological Solutions from "UKRBIO TRANS-SERVICE" for the Agricultural Sector

"UKRBIO TRANS-SERVICE" offers a complete range of equipment for establishing efficient processing of agricultural raw materials. Our technological lines cover the entire production cycle — from material preparation to obtaining finished products of the highest quality.

Comprehensive pelletizing lines include:

1. High-efficiency hammer mills — for grinding raw materials to optimal particle size. Their working elements are made from HARDOX wear-resistant alloy steel, guaranteeing long-term operation even when processing abrasive raw materials.

2. PSP pellet mills — the central element of the production line. Pellet mills form uniform, strong pellets from plant mass. Using dies of different diameters makes it possible to obtain pellets ranging from 6 to 10 mm for different target product applications.

3. PSP-C coolers — designed to stabilize the physical-mechanical properties of pellets. They provide gradual cooling, allowing the finished product to achieve optimal hardness and moisture content.

4. Screens — their function is to clean finished products from dust and crushed particles, which significantly improves the quality and commercial appearance of pellets.

5. Automation systems — operators use these to control all production process parameters, minimizing human factor influence on product quality.

A special advantage of our technological solution is the ability to quickly reconfigure equipment for working with different types of raw materials. This allows agricultural enterprises to change processing directions depending on season or market situation — without shutdowns and lengthy adaptation.

Characteristics of Pelleted Products for the Agricultural Sector

Using "UKRBIO TRANS-SERVICE" equipment makes it possible to obtain pelleted products from various types of agricultural raw materials. Each type of raw material has its own features and characteristics of the final product, which is important to consider when planning production. Below are the key types of raw materials and their properties during pelletizing:

"UKRBIO TRANS-SERVICE" specialists will help select the optimal operating mode for PSP pellet mills for each specific type of raw material. This ensures the highest productivity and quality of the finished product.

Advantages of Cooperation with "UKRBIO TRANS-SERVICE" in the Agricultural Sector

The agricultural sector has its distinct specifics — production seasonality, variable raw material characteristics, different storage conditions and material preparation. All this requires not just standard engineering solutions, but technologically flexible systems that easily adapt to rapid changes in the production environment.

Cooperation with "UKRBIO TRANS-SERVICE" in agricultural raw material pelletizing provides a number of unique advantages:

• Technological flexibility — our pelletizing lines can be quickly reconfigured for different types of raw materials, which is especially valuable for seasonal agricultural operations. This ensures optimal use of production capacity year-round.

• Comprehensive project support — we manage the entire project cycle: from initial resource audit and development of a production flow chart to full consideration of seasonal specifics.

• Production adaptability — instead of standard solutions, we deliver fully customized projects. Equipment is configured individually for each case, ensuring consistent product quality even when raw material properties vary.

• Fast response and support — thanks to our local manufacturing and stock of spare parts, we are able to respond promptly to service requests and reduce delivery times.

UKRBIO TRANS-SERVICE doesn’t just sell equipment — we deliver fully integrated solutions that work in real agricultural conditions. Our approach is equally effective for small farming enterprises and large agroholdings.

The company collaborates with agricultural enterprises according to a clear and  transparent process:

1. Comprehensive raw material analysis — research of waste types, their volumes and seasonality of formation. At this stage, we determine what type of products can be obtained as a result of processing. A preliminary project budget is formed.

2. Production testing — testing raw material samples on the company's production equipment to select proper settings and choose necessary production line components.

3. Economic justification — detailed calculation of project payback periods considering seasonal fluctuations, logistics costs and real market prospects for finished products.

4. Phased implementation — the option to start production with a basic set of equipment and gradually expand capacity as the business grows.

To receive an optimal solution for agricultural raw material processing tailored to your enterprise, contact UKRBIO TRANS-SERVICE specialists using the phone numbers listed on the website. The company provides full support — from project development to turnkey launch of the production line.