Oil and fat

The oil and fat industry is one of the key components of Ukraine's agro-industrial complex. Its strategic importance for the country's economy cannot be overstated. Our country holds leading positions in global sunflower oil production and export. During processing of oilseed crops such as sunflower, soybean, and rapeseed, 15-20% waste is generated in the form of hulls, not including byproducts like cake and meal. Previously, disposal of these materials was a serious problem for industry enterprises and created additional financial costs for storage and transportation.

Today, the most optimal and efficient solution to this problem is pelletizing technology. "UKRBIO TRANS-SERVICE" offers comprehensive technological lines that transform oil and fat production byproducts into valuable commercial products. Cake and meal after pelletizing become high-quality livestock feed, while production waste becomes environmentally clean biofuel with significant heat output.

Features and Advantages of Pelletizing in the Oil and Fat Industry

In conditions of high competition in the oil and fat products market, producers seek ways to optimize technological processes and transform problematic waste into sources of additional profit. Pelletizing technology from "UKRBIO TRANS-SERVICE" creates a number of key technological and economic advantages for industry enterprises:

• Significant increase in raw material density — sunflower hull volume decreases 8-10 times, meal volume decreases 2 times, substantially reducing transportation and storage costs;

• Obtaining highly marketable products — pelleted meal and cake have increased demand in the feed market, while hull pellets are valuable biofuel with high calorific value;

• Extended storage life — pelleted meal stores up to six months, unlike loose form, does not cake, and retains all nutritional properties;

• Improved production conditions — no dust during transportation and pelletizing, low hygroscopicity of finished products, safe storage;

• Environmental responsibility — the enterprise meets environmental legislation standards for waste disposal, reduces negative environmental impact, and strengthens positive image.

Implementation of "UKRBIO TRANS-SERVICE" pelletizing technologies gives oil and fat enterprises the opportunity to transition to waste-free production and obtain an additional source of profit without significant capital investments.

Technological Solutions for the Oil and Fat Industry

"UKRBIO TRANS-SERVICE" has developed comprehensive technological solutions for the oil and fat industry that enable efficient processing of various types of byproducts:

1. Meal preparation for further processing — increases oil extraction efficiency, reduces residual oil content in the product, decreases solvent consumption, and enhances production productivity. PSP pellet mills are optimally suited for this process, ensuring production of porous, durable pellets at the required temperature.

2. Sunflower meal pelletizing — processing loose meal into valuable commercial products that take up half the storage space, are easier to transport, and retain their properties longer. The comprehensive line includes hammer mills for raw material preparation, PSP pellet mills, and PSP-C coolers for finished product stabilization.

3. Sunflower hull pelletizing — processing waste into high-quality biofuel with high calorific value and low hygroscopicity. The line includes special hammer mills, PSP pellet mills, PSP-C coolers, and screens to ensure finished product purity.

4. Soybean and rapeseed straw pelletizing — processing post-harvest residues into fuel pellets with calorific value of 16.8-18.8 MJ/kg. For this process, the company offers complete equipment from grinding to packaging of finished products.

UKRBIO TRANS-SERVICE equipment is highly reliable and capable of processing various types of raw materials, allowing quick adjustment of production to meet market demands and the specific needs of each enterprise.

Pelleted Product Characteristics

Thanks to "UKRBIO TRANS-SERVICE" equipment, clients receive high-quality pelleted products that meet industry standards and have stable physical and technical properties:

Achieving the specified product characteristics becomes possible thanks to the comprehensive technological chain of "UKRBIO TRANS-SERVICE" equipment. When using PSP pellet mills with different die types, enterprise specialists can form specified physical product parameters according to customer needs. With the use of automated control systems, it's possible to maintain structural uniformity and ideal pellet surface. At the cooling stage in PSP-C equipment, necessary stabilization of physical-mechanical properties occurs, and during screening, dust and fine particles are removed, which significantly improves the commercial quality of the final product.

Comprehensive Pelletizing Lines from "UKRBIO TRANS-SERVICE"

"UKRBIO TRANS-SERVICE" offers a complete equipment complex for processing oil and fat industry byproducts into high-quality pellets. Our technological lines contain all necessary components for organizing efficient production:

1. Hammer mills. 
   High-efficiency hammer mills with working elements made of HARDOX alloy steel ensure optimal raw material preparation for subsequent pelletizing. Equipment is adapted for working with sunflower hulls, cake, meal, and oilseed crop straw.

2. PSP Pellet Mills.
   PSP-350 and PSP-480 pellet mills with different die types ensure high productivity and pelletizing quality. All parts that contact raw materials are made of stainless steel, guaranteeing long equipment service life and product compliance with food standards.

3. PSP-C Coolers.
   Special coolers ensure optimal gradual pellet cooling and uniform drying without sharp temperature fluctuations. The automated control system guarantees stable quality of finished products.

4. Screens. 
   Vibrating screens remove fine particles and dust, ensure finished product purity, and improve its commercial appearance. This is especially important for feed pellets and premium-class biofuel.

5. Transport Systems.
   Conveyors, bucket elevators, and screw conveyors ensure continuity of the technological process and minimize raw material losses at all production stages.

6. Automation Systems.
   Modern control systems allow optimization of the production process, monitoring of all equipment operation parameters, and minimizing human factor influence.

Each technological line is designed individually considering specific production features, available facilities, and final product requirements.

Technical Advantages of "UKRBIO TRANS-SERVICE" Equipment

PSP pellet mills and auxiliary equipment by UKRBIO TRANS-SERVICE incorporate the latest engineering solutions for efficient processing of by-products in the oil processing industry:

• Maximum power and productivity — quality materials and optimal design ensure high productivity even during round-the-clock equipment operation;

• Energy efficiency — intelligent energy consumption reduces energy losses and lowers finished product cost;

• Automatic lubrication system — reduces friction and wear of working elements, increases efficiency and extends equipment service life;

• Gearbox technical fluid cooling system — maintains optimal temperature for stable equipment operation;

• Automated control — enables remote operation and continuous monitoring of production parameters for improved process control;

• High final product quality — precise pelletizing process control ensures uniformity, optimal shape, and excellent pellet characteristics.

Each component of our technological lines (hammer mills, PSP pellet mills, PSP-C coolers, screens) is designed for working with oil and fat raw materials and has successfully passed testing under harsh production conditions.

Advantages of Cooperation with "UKRBIO TRANS-SERVICE"

Choosing "UKRBIO TRANS-SERVICE" as a partner for organizing pelleted product production in the oil and fat industry provides a number of significant advantages:

1. Comprehensive approach to problem solving — we offer a full spectrum of services from production line design to its launch and maintenance.

2. Individual solutions — each project is developed considering specific production features, available facilities, and client needs.

3. High equipment quality — our own manufacturing allows us to guarantee reliability and durability of all technological line components.

4. Technical support — our specialists provide complete personnel training and consultations regarding optimal equipment operation modes.

5. Prompt service — mobile service teams promptly arrive at the facility to eliminate any technical problems.

Within the framework of cooperation, our company offers the following services:

• Design — development of individual technological solutions considering all requirements and standards;

• Plant modernization — updating and optimization of existing production lines to increase their efficiency;

• Pellet mill repair — professional maintenance and restoration of equipment functionality for various brands and models;

• Service maintenance — regular technical support for uninterrupted operation of the entire technological complex.

Contact us via the phone numbers listed on our website for more detailed information. We guarantee high quality, professionalism, and mutually beneficial cooperation.